Paper-Based Mattress Packagings





















Mondi Debuted a New Sustainable Packaging Solution for Bedding
Colin Smith — May 26, 2025Mondi’s innovative paper-based mattress packaging, known as the Protector Bag ExpandForm, is designed as an alternative to conventional plastic packaging in the mattress, bedding, and upholstery sectors. The solution employs Mondi’s robust kraft paper, produced from responsibly sourced and renewable resources, to create a flexible, recyclable packaging option that accommodates mattresses of varying sizes. The design emphasizes secure closure and puncture resistance while offering dimensional stability, thereby addressing issues associated with the expansion of plastic rollpackaging during transit. This approach not only reinforces product protection but also contributes to a reduction in shipping and storage costs by streamlining the packaging design.
In addition to its sustainable construction, the Protector Bag ExpandForm is engineered with features that enhance brand presentation and product quality. The package allows for customized printing, enabling brands to convey a professional image during the unboxing process, while the inclusion of breathable layers facilitates the release of built-up gases, helping maintain mattress integrity. The solution has seen practical implementation through collaborations with industry partners such as Megaflex Schaumstoff, highlighting its potential to significantly reduce the environmental impact of mattress packaging. This development aligns with broader industry initiatives aimed at advancing circular economy practices and reducing reliance on single-use plastics.